Q.1
14 MarksA good fuel should have the following characteristics.
- High calorific value: it gives a large amount of heat per unit mass.
- Moderate ignition temperature: it catches fire easily, but not so easily that storage is dangerous.
- Low moisture and low ash: these lower the heat output and give waste.
- Moderate rate of combustion: the heat is not lost too fast or too slowly.
- Easy to transport and store, and cheap and easy to get.
- No harmful products: it should not give poisonous gases or much smoke.
An alloy is a homogeneous mixture of two or more metals, or of a metal with a small amount of a non-metal, which has metallic properties.
Necessity of alloys: pure metals are often not suitable for use. Alloying improves their properties.
- Hardness and strength: pure iron is soft. Adding a small amount of carbon makes steel, which is much harder and stronger.
- Corrosion resistance: adding chromium and nickel to iron gives stainless steel, which does not rust.
- Lower melting point: solder, an alloy of tin and lead, melts at a low temperature, and it is used to join metals.
- Better casting and appearance: a harder metal is easier to cast, and its surface is bright.
Example: brass is an alloy of copper (about 60 to 70 percent) and zinc. Copper alone is soft, but brass is harder, stronger and resists corrosion. It is used for utensils and pipe fittings.
What is hardness of water? Differentiate between internal and external treatment for water softening in the boiler.
Hardness of water is the property of water that prevents the formation of lather with soap. It is due to the dissolved salts of calcium and magnesium. Hard water forms a scum with soap: .
- Temporary hardness is due to bicarbonates of calcium and magnesium. It is removed by boiling.
- Permanent hardness is due to chlorides and sulphates of calcium and magnesium. Boiling does not remove it.
It is measured in ppm or mg/L as .
Softening of water for boilers
Hard water forms scale and sludge in a boiler. It is softened by two kinds of treatment.
| Point | External treatment | Internal treatment |
|---|---|---|
| Where | Before the water enters the boiler | Inside the boiler |
| Aim | To remove hardness salts first | To change the salts into soft sludge or soluble compounds |
| Methods | Lime-soda process, zeolite process, ion exchange | Phosphate, carbonate and calgon conditioning, colloidal conditioning |
| Result | Very soft water | Water that is still hard, but without scale |
| Use | Main treatment for all boilers | Used after the external treatment, to remove the last traces |
Methods of internal treatment
- Phosphate conditioning: sodium phosphate forms soft, non-sticky calcium phosphate, which is removed by blow-down.
- Calgon conditioning: sodium hexametaphosphate forms a soluble complex with calcium ions.
- Carbonate conditioning: sodium carbonate changes calcium sulphate to calcium carbonate in low-pressure boilers.
Hardness is due to calcium and magnesium salts. External treatment removes them before the boiler, and internal treatment makes them harmless inside it.