Gujarat Technological UniversitySummer 2026 examination

GTU 3171921 Metal forming analysis Summer 2026 Question Paper & PDF

B.E. · Mechanical Engineering · Semester 7 · Subject code 3171921
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Total
70 marks
To pass
23 marks (33%)
Duration
2.5 Hours 2:30 PM – 5:00 PM
Questions
5 with internal choice
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Q.1

14 Marks
(a)
3 marks
Differentiate open die forging and closed die forging
(b)
4 marks
What is clearance in sheet metal work? Also state its importance
(c)
7 marks

Explain Forming Limit Diagram with neat sketch also state its importance in forming process.

Q.2

14 Marks
(a)
3 marks
What is principle of forging process? Also state its applications.
(b)
4 marks
Identify upset forging process with neat sketch.
(c)
7 marks
Explain in detail Two-Dimensional Mohr's circle diagram for stress analysis.
(c)
7 marks
What do you know about Tresca yield criteria elaborate with necessary sketches

Q.3

14 Marks
(a)
3 marks

Determine the maximum permissible reduction for cold rolling a 300 mm thick slab when is μ=0.08 and roll diameter 600 mm. what is maximum reduction on same mill for hot rolling when μ =0.5.

(b)
4 marks
Discuss the different defects in extrusion processes.
(c)
7 marks
Explain direct extrusion process along with advantages and disadvantages .
(a)
3 marks
Discuss material sued in wire drawing die.
(b)
4 marks
Explain the effect of
1)coefficient of friction
2)diameter of roll
3)backward and forward tension on rolling load.
(c)
7 marks

Identify difference between Hydrostatic extrusion and impact extrusion also explain Hydrostatic extrusion with sketch.

Q.4

14 Marks
(a)
3 marks
What do you mean by Drawability? List factor Affecting to Drawability.
(b)
4 marks
Elaborate the defects of extrusion process.
(c)
7 marks
Using slab Method Derive the formula for Rolling Load with usual notations.
(a)
3 marks
Explain angle of bite and its importance in rolling process.
(b)
4 marks
Differentiate direct and indirect extrusion process.
(c)
7 marks
Analyze slip line and upper bound method for extrusion process.

Q.5

14 Marks
(a)
3 marks
Identify nesting in sheet metal process.
(b)
4 marks
Find out difference between compound die and progressive die.
(c)
7 marks
What is deep drawing process? Discuss various stress develop in it with neat sketch.
(a)
3 marks
Elaborate spring back effect in bending process.
(b)
4 marks
Define
1)punching
2)Nibbling
3)Lancing
4)Notching for press work.
(c)
7 marks

A circular blank of 30 mm diameter is to be cut from 2 mm thick 0.1C steel sheet. Determine the die and punch size also estimate the punch force and stripping force needed. You may assume the following for steel: tensile strength 410 MPa, shear strength 310 MPa.

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About this paper

Official Gujarat Technological University (GTU) examination paper for Metal forming analysis (Summer 2026, B.E. · Mechanical Engineering, Sem 7). Features complete 70-mark regular & remedial examination pattern, official marking distribution across all 5 questions, and direct 1-click official PDF download.

Transcribed for student exam preparation from Gujarat Technological University official examination archives. Questions, syllabus guidelines, and curriculum marking schemes remain the intellectual property of Gujarat Technological University.

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